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What is Cryogenic Deflashing / Deburring?  And how can it reduce cost?

  1. What is it?
    • Cryogenic deflashing is the process of removing excess flash from rubber and plastic parts super cool liquids and a media.  The parts that are to be deflashed / deburred are cooled to the embrittling point of the material.  Once brittle the parts are subjected to a blast effect similar to a sandblaster.  The media used is either a plastic or metal of varying sizes.  The size of the media is dictated by many factors.  The media then breaks off the excess flash and can smooth rough edges.
  2. What materials can be deflashed / deburred cryogenically?
    • The most common materials to be deflashed / deburred are plastics and rubbers.  The includes natural rubber and man-made rubbers.  From Neoprene to Silicone. 
  3. What type of parts can be deflashed / deburred cryogenically?
    • Almost any plastic or rubber part even some metal parts can be deflashed / deburred in this fashion.  The only real criteria is that the flash has to be thinner than any area of the part.  Medical parts, automotive parts, o-rings, gaskets, etc.....
  4. Does cryogenic deflashing / deburring harm the parts?
    • Freezing the material has not been shown to do any harm.  Rather, some customers are starting to research if the freezing may actually be beneficial to the material.
  5. How can Cryogenic deflashing / deburring reduce cost?
    • Not only does manual labor cost reduce but this process can reduce the time to deflash / deburr.  LEI machines typically run a single load in approximately 5 minutes.  It doesn't  matter which machine, the normal run is 5 minutes.  That means that the CBD-6 will process 6 cu foot of parts in about 5 minutes.  And the CMB-1 will process 1 cu foot in the same time.

 

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Last modified: 10/01/09